Engine Control and Power Management Systems

engine controlWe have a line of epoxy potting and urethane potting compounds designed specifically for engine control modules, power management systems, and other under the hood applications. We work with several after-market suppliers to automobile, recreational vehicles, water sports vehicles, outboard motors, and many other applications that can be exposed to intense heat, weather, and other elements. The epoxy and urethane potting compounds we design are intended to protect, improve performance and drive down costs. These materials are designed to provide:

  • Ease of Processing: by formulating our materials to have easy to use mixing ratios, they are easily and readily processed either through machine or hand mixing.
  • Low Viscosity: Allows our material to completely fill your part, releasing all air bubbles and filling tight spaces.
  • Wide range of gel times: whether you are looking for a material to gel in under 5 minutes for an automated process, or a longer gel time for hand mixing, we have a product for you.
  • Surface Mount Electronics Compatible: thanks to our understanding of thermal cycling, CTE, and modulus, our materials have been proven to protect SMT electronics across a wide range of temperatures.
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System ID Comments Mix Ratio
by Volume
Mixed Viscosity
at 77F
Mixed Density
Lb/Gal
Mixed Color Gel Time Gel Time
Mass
Hardness
Shore Type
Hardness
Value
Room
Temperature
Cure, Y/N
Volume Resistivity Insulation Resistivity Surface Resistivity
30222/40020
low-cost, excellent thermal cycling work-horse urethane
100:25
6000
12.0
Black
60
200
A
15
Yes
1.04E+14
3.20E+12
2.80E+13
30211/40008
high performance, excellent thermal cycling and low temperature performance, fame-retardant
100:25
4600
11.7
Black
60
200
A
65-70
Yes
1.70E+14
4.47E+12
9.98E+14
30219/40002
flame retardant, very fast, low-cost urethane
100:20.2
3600
12.5
Black
11
50
D
50
Yes
5.5x10E12
100x10E12
30214/40002
flame-retardant, rapid setting, excellent electrical properties
100:20.8
11.9
Yellow
11
200
A
88
Yes
5.8x10E14
>200x10E12
30207/40002
low cost, general use
100:16.4
4200
13.4
Black
40
200
A
85-93
Yes
3.4x10E11
30009/40002
flexible, plasticizer free, great choice for sensitive electronics
100:18.2
1250
8.0
Amber
15
150
A
55
Yes
1.1x10E13
30008/40002
flexible, excellent for SMT, thermal cycles very well
100:25
470
8.4
Black
35
140
A
60
Yes
8.3x10E10
System ID Comments Mix Ratio
by Volume
Mixed Viscosity
at 77F
Mixed Density
Lb/Gal
Mixed Color Gel Time Gel Time
Mass
30222/40020
low-cost, excellent thermal cycling work-horse urethane
100:25
6000
12.0
Black
60
200
30211/40008
high performance, excellent thermal cycling and low temperature performance, fame-retardant
100:25
4600
11.7
Black
60
200
30219/40002
flame retardant, very fast, low-cost urethane
100:20.2
3600
12.5
Black
11
50
30214/40002
flame-retardant, rapid setting, excellent electrical properties
100:20.8
11.9
Yellow
11
200
30207/40002
low cost, general use
100:16.4
4200
13.4
Black
40
200
30009/40002
flexible, plasticizer free, great choice for sensitive electronics
100:18.2
1250
8.0
Amber
15
150
30008/40002
flexible, excellent for SMT, thermal cycles very well
100:25
470
8.4
Black
35
140